FEFCO 0401 / Variable-Depth Book Wrap Mailer 1:1 DXF · SVG · PDF Default Spec: 235 × 165 × 22 mm (T=1.5mm)

Rigid Book Mailer & Variable-Capacity Envelope Folder Dieline Generator (With Tear Strip)

1:1 CAD ENGINE READY

Rigid Book Mailer & Variable-Capacity Envelope Folder Dieline Generator (With Tear Strip)

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)235 mm

Internal Width (W)165 mm

Internal Height / Flange (H)22 mm

Inside ID: 235×165×22mmOutside OD: 238×168×25mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 1 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 14 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=1.50mm, K=0.000mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 411×433mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'mailer_envelope_folder' synced (1 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (1.64m) CREASE/SCORE (2.05m)● 1 Loops · Est. Cut: ~63s

1:1 Synced · Blank: 411 × 433 mm

2D 1:1 Unfolded Vector BlueprintBlank: 411 × 433 mm (16.18" × 17.05")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=235 × W=165 × H=22mm

RIGID BOOK MAILER (0401)(235×165×22mm)

TEAR-STRIP CLOSURE WING

Flat Blank Size

411.0 × 433.0 mm

Internal Book Cavity

235 × 165 mm

Variable Spine Depth

Up to 22 mm Capacity

Tear-Strip Seal Flap

59 mm Peel & Seal

Structural & Manufacturing Specification Summary

Quick Default Download: ↓ .DXF ↓ .SVG ↓ .PDF

The Rigid Book Mailer & Variable-Capacity Envelope Folder (FEFCO 0401 / One-Piece Wrap Mailer) is the preferred flat-pack shipping packaging for hardcover books, vinyl LP records, art prints, catalogs, and flat electronics. Constructed as a cruciform (cross-shaped) blank, the product is placed in the center panel, the left and right wings fold inward over the edges, and the bottom and top panels wrap around and seal with a hot-melt peel-and-seal strip and an integrated perforated zipper tear-strip for frustration-free opening.

CUT LAYER #EF4444 (ACI 1)

CREASE / BEND #2563EB (ACI 5)

SCALE HEADER $INSUNITS=4 (1:1 mm)

SIMULATION 2D + 3D + Nesting

Pre-Calibrated Industry Sizes (1)

Standard Product Presets Built on This Rigid Book Mailer Envelope Engine

310 × 225 × 25 mm (T=1.5mm)

A4 Hardcover Book Mailer

A4 Hardcover Books, Photobooks, Magazines, and Art Prints (297 x 210 mm up to 25 mm thick)

Load Preset Spec →

Structural Geometry & Allowances

Mathematical Blank & Tolerance Formulas

Total Flat Cruciform Width (W_blank)

W_blank = L_book + 2(H_depth) + 2(W_side_wing)

Sums the central book width, two vertical spine depth gussets, and two protective side wrap wings.

Total Flat Cruciform Height (H_blank)

H_blank = H_seal_flap + 2(W_book) + 2(H_depth)

Combines the top peel-and-seal tear-strip flap, front and back main panels, and top/bottom spine gussets.

Pre-Press & Production SOP

Step-by-Step Export & Assembly Guide

1 Enter the Length (L), Width (W), and Spine Thickness/Height (H) of your book, album, or catalog.
2 Inspect the cross-shaped one-piece folder and perforated tear-strip lines on the 2D blueprint.
3 Export the 1:1 .DXF, .SVG, or .PDF file.
4 Place your book on the center panel, fold the left and right wings inward, wrap the bottom panel up, and fold the top peel-and-seal flap over to close.

Board Caliper, Laser & Die-Cutting Reference

Material Thickness, Creasing Matrix & Laser Kerf Settings

Material / Sheet Stock	Caliper Thickness (T)	Recommended Tooling / Laser Setup	Allowance / Kerf Spec	Primary Use Case
E-Flute Corrugated Kraft Board	1.50 mm	Flatbed Die-Cut + Tear-Strip Zipper Perforation	Spine Gusset: 10–35mm	Hardcover & paperback books, comic books, video games, calendars
Heavy Solid Kraft / Bending Chipboard (450gsm)	0.65 mm	Flatbed Die-Cut + Score Lines	Spine Gusset: 5–15mm	Legal documents, certificates, photo prints, software mailers

Packaging & CNC Engineering FAQ

Frequently Asked Questions — Rigid Book Mailer Envelope

Why is a cross-shaped book mailer better than a standard padded bubble envelope?

Padded bubble mailers offer zero corner crush protection, resulting in dented book corners during postal sorting. A rigid corrugated wrap mailer suspends the book inside double-creased perimeter walls.

How does the tear-strip opening work?

Our generator adds two parallel perforated score lines (8mm apart) across the top seal flap so the customer can pull a zipper strip to open the package without using a box cutter that could slice the book inside.

Can I use this generator to make a 12-inch Vinyl LP Record Mailer?

Yes! Set Length = 325mm, Width = 325mm, Height = 12mm, and Thickness = 1.5mm (E-flute) or 2.8mm (B-flute) to create a standard 12-inch LP record cruciform mailer that holds 1 to 4 vinyl albums.

Where should the double-sided peel-and-seal adhesive tape be applied?

Apply a 12mm–15mm strip of hot-melt peel-and-seal transfer tape along the outer edge of the top closure flap, directly above the two parallel tear-strip perforation lines.

Topical Silo Navigation (Packaging Dielines)