ECMA A60.20 Snap-Lock (1-2-3 Interlocking Bottom) Box Dieline Generator
ECMA A60.20 Snap-Lock (1-2-3 Interlocking Bottom) Box Dieline Generator
- PASSClosed Outer Contours: 1 closed LWPOLYLINE cut loop(s) verified
- PASSZero Duplicate Cut Paths: 32 unique segments (0 laser double-burns)
- PASSFlute & Kerf Tolerance Guard: T=0.60mm, K=0.000mm within structural limits
- PASSISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
- PASS1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
- PASSExact 2D Cut Bounding Parity: Cut Bounds 401×322mm === Blank Size
- PASS2D ↔ 3D Kinematic Model Sync: Archetype 'snap_lock_box' synced (1 3D component(s))
- PASSTrue Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid
The ECMA A60.20 / FEFCO 0216 Snap-Lock Bottom (commonly called a 1-2-3 Bottom Folding Carton) is the premier heavy-duty retail box structure engineered for glass candle jars, ceramic coffee mugs, beverage bottles, and heavy cosmetics that would push open a standard tuck-end bottom. Its base consists of four interlocking flaps—a slotted anchor flap, two side hook flaps, and a male locking tongue—that snap together sequentially (1-2-3) to form a high-capacity load-bearing floor without bottom glue.
Standard Product Presets Built on This Snap-Lock 1-2-3 Bottom Box Engine
8oz Candle Jar 1-2-3 Box
78.0 mm Diameter x 95.0 mm Height (Standard 8oz / 9oz Straight-Sided Tumbler Candle Jar with Lid)
11oz Ceramic Mug Gift Box
82 mm Mug Diameter (110 mm including C-Handle) x 95 mm Height (Standard 11oz Sublimation Mug)
Mathematical Blank & Tolerance Formulas
Sums the side glue flap, two primary panels (L), two side panels (W), and three vertical score line allowances.
Sets the structural overlap depth of the primary male tongue and female anchor slot so the base supports heavy vertical loads without sagging.
Combines the top friction tuck flap, top lid closure panel (W), main carton height (H), and bottom 1-2-3 snap-lock flaps.
Step-by-Step Export & Assembly Guide
- 1 Enter the internal Length (L), Width (W), and Height (H) of your heavy product plus 2mm clearance, and choose your board caliper (T).
- 2 Preview the 1-2-3 bottom locking flaps in the 2D blueprint and test the 3D folding animation.
- 3 Download the 1:1 .DXF, .SVG, or .PDF file.
- 4 Glue the side seam, fold the slotted anchor flap (Step 1) inward, fold the two side hook flaps (Step 2) over it, and push the front male tongue (Step 3) into the anchor slot until it clicks.
Material Thickness, Creasing Matrix & Laser Kerf Settings
| Material / Sheet Stock | Caliper Thickness (T) | Recommended Tooling / Laser Setup | Allowance / Kerf Spec | Primary Use Case |
|---|---|---|---|---|
| Heavy Folding Boxboard (GC1 /SBS 400gsm) | 0.55 mm (22 pt) | 2pt Creasing Rule + 0.6x1.9mm Matrix | Bottom Slot Relief: 1.0mm | Scented glass candles, heavy skincare jars, supplements |
| E-Flute Micro-Corrugated Board | 1.50 mm | 2pt Creasing Rule + 1.5x4.0mm Matrix | Bottom Slot Relief: 2.0mm | 11oz/15oz ceramic coffee mugs, craft beer bottles, glassware |
Frequently Asked Questions — Snap-Lock 1-2-3 Bottom Box
When should I use a Snap-Lock (1-2-3) bottom instead of a Reverse Tuck End (RTE) box?
Whenever your product weighs more than 180–250 grams (such as glass candle jars, ceramic mugs, or 100ml+ glass bottles). A standard bottom tuck flap can slip open under concentrated downward weight, whereas the 1-2-3 interlocking bottom distributes the load across all four walls.
What is the difference between a 1-2-3 Snap-Lock Bottom and an Auto-Lock (Crash-Lock) Bottom?
A 1-2-3 Snap-Lock bottom requires no bottom gluing during manufacturing (saving folder-gluer setup costs) and is assembled by hand in three quick folds. An Auto-Lock bottom is pre-glued at the factory for high-speed automated packing lines.
How is the bottom flap depth (H_bottom_lock) calculated for safe weight capacity?
Our engine calculates the primary anchor and male locking tongue depth at 65% of the box width (0.65 * W) with a central interlocking slot at 50% width, ensuring full overlap across the carton center of gravity.
Can I cut a Snap-Lock 1-2-3 bottom carton on a flatbed die-cutter, CO2 laser, or digital cutter?
Yes! The exported 1:1 DXF, SVG, and PDF files separate CUT (Red) and CREASE (Blue) onto dedicated CAD layers compatible with Bobst flatbed die-cutters, Kongsberg/Zünd tables, and CO2 lasers.
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