How do I size this generator for a 4-pack vs. a 6-pack of 12oz (330ml) beer bottles?

A standard 12oz / 330ml longneck bottle has a 61mm–66mm diameter. For a 4-pack (2×2 grid), set Length = 138mm and Width = 138mm. For a 6-pack (3×2 grid), set Length = 206mm and Width = 138mm.

Can this carrier also be used as a 4-cup takeaway coffee carrier?

Yes! Set Length = 180mm, Width = 180mm, and Height = 190mm on 1.5mm E-flute corrugated board to hold four 12oz/16oz takeaway cups securely.

What paperboard grade prevents the bottle carrier handle from tearing under condensation?

Use 420–500gsm Coated Unbleached Kraft (CUK / SUS) wet-strength beverage carrier board or 1.5mm E-flute virgin kraft corrugated board with grain running vertically into the handle riser.

Are the top hand-grip cutouts reinforced against tearing?

Yes, both the front and back riser panels include dual aligned stadium grip cutouts that double up when laminated or folded together, doubling the tensile tear strength at the carrying handle.

TEMPLATE ID: PRE-PKG-055 138 × 138 × 215 mm (T=0.8mm) Pre-Verified 1:1 Static Files Ready

4-Pack 330ml / 12oz Craft Beer & Soda Bottle Carrier Basket Dieline (138 x 138 x 215 mm)

Interactive Parametric 2D & 3D Studio

Live 2D Dieline, Interactive 3D Fold Preview & Custom Size Generator

Pre-loaded with 4-Pack 330ml Beer Carrier (138×138×215 mm, T=0.8mm)

1:1 CAD ENGINE READY

4-Pack 330ml / 12oz Craft Beer & Soda Bottle Carrier Basket Dieline (138 x 138 x 215 mm)

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)138 mm

Internal Width (W)138 mm

Internal Height / Flange (H)215 mm

Inside ID: 138×138×215mmOutside OD: 139.6×139.6×216.6mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 3 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 23 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=0.80mm, K=0.000mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 568×291mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'bottle_carrier_pack' synced (1 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (2.19m) CREASE/SCORE (1.58m)● 3 Loops · Est. Cut: ~72s

1:1 Synced · Blank: 568 × 291 mm

2D 1:1 Unfolded Vector BlueprintBlank: 568 × 291 mm (22.36" × 11.46")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=138 × W=138 × H=215mm

CARRIER BASE (138×138mm)

◯ HAND GRIP SLOT6-CELL DIVIDER SPINE

FRONT BASKET WALL

REAR BASKET WALL

Flat Blank Size

568.0 × 291.0 mm

Carrier Footprint

138 × 138 × 215 mm

Bottle Cell Pocket

69 × 69 mm (Max Ø67mm)

Top Handle Slot

58 × 35 mm

Direct Pre-Generated 1:1 CAD Files

Download Static Ready-to-Cut Files (138×138×215 mm)

These static files are pre-calculated for 0.8mm material thickness. Click any format below to download the pre-built static file, or export custom dimensions directly from the interactive Studio above.

↓ Download .DXF AutoCAD / LightBurn ($INSUNITS=4) ↓ Download .SVG Illustrator / Corel (1:1 mm) ↓ Download .PDF 1:1 Print + 50mm Scale Bar

Product Manufacturing Specification Sheet

Calibrated Physical Clearances & Material Stock for 4-Pack 330ml Beer Carrier

Parent Parametric Engine: Bottle Carrier Basket →

Target Physical Product Size

4 x 330ml / 12oz Standard Longneck Glass Bottles (Ø 65mm x 205mm Height)

Engineered Internal Cavity & Clearance

69 x 69 mm per individual bottle pocket (+4mm clearance per cell)

Recommended Board / Sheet Stock

450gsm Wet-Strength CUK Beverage Board or 1.5mm E-Flute Kraft

Grain / Flute Orientation Rule

Vertical Grain to support 2.4 kg wet carrying load

Production Engineering Note: Features dual ergonomic top hand-grip slots and internal cell partition fold lines.

Structural Geometry & Material Reference (ECMA Beverage Basket Carrier / FEFCO Handle Pack)

The Beverage Bottle Carrier Basket is the industry-standard retail multipack structure for craft beer bottles (330ml/12oz and 500ml), cold-pressed juice bottles, hot sauce sets, and coffee shop takeaway cups. Engineered from high-wet-strength CUK (Coated Unbleached Kraft) or E-flute corrugated board, it combines a perimeter tray basket, central vertical riser panels with reinforced ergonomic die-cut hand grip slots, and interlocking bottom flaps.

Carrier Footprint Length for 2x2 (4-Pack) or 3x2 (6-Pack)

L_carrier = N_cols * (D_bottle + 2 mm) + T_divider

Sizes the total carrier length from individual bottle diameter plus cell divider allowance.

Side Basket Wall Height (H_basket_wall)

H_basket_wall = 0.52 * H_total

Sets the outer retaining wall height to slightly above the bottle's center of gravity while exposing the upper label.

Internal CAD Silo & Related Ready-to-Cut Templates