ECMA A55.20 Gable Top Carrier Carton Standard 1:1 DXF · SVG · PDF Default Spec: 160 × 100 × 110 mm (T=0.5mm)

ECMA Gable Top Box (Auto-Lock Handle Carrier Carton) Dieline Generator

1:1 CAD ENGINE READY

ECMA Gable Top Box (Auto-Lock Handle Carrier Carton) Dieline Generator

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)160 mm

Internal Width (W)100 mm

Internal Height / Flange (H)110 mm

Inside ID: 160×100×110mmOutside OD: 161×101×111mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 3 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 40 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=0.50mm, K=0.000mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 544×246mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'gable_box' synced (4 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (2.42m) CREASE/SCORE (2.35m)● 3 Loops · Est. Cut: ~86s

1:1 Synced · Blank: 544 × 246 mm

2D 1:1 Unfolded Vector BlueprintBlank: 544 × 246 mm (21.42" × 9.69")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=160 × W=100 × H=110mm

GABLE FRONT(160×110mm)

HANDLE ROOF

GUSSET

BACK

HANDLE

Flat Blank Size

544.0 × 246.0 mm

Gable Pitch Height

52.0 mm

Carry Handle Slot

70 × 12 mm

Standard

ECMA A55.20 Gable Carrier

Structural & Manufacturing Specification Summary

Quick Default Download: ↓ .DXF ↓ .SVG ↓ .PDF

An ECMA A55.20 Gable Top Handle Box combines a four-panel folding carton body with a pitched triangular gable roof, integrated die-cut carry handle collar, and interlocking bottom flaps. In commercial bakery, foodservice, and gift packaging, the side gusset triangles must fold inward along 45-degree diagonal score lines while the front and back roof panels meet at a double-ply ridge lock. Our parametric dieline generator automatically computes the gable pitch height (0.52 × W), ergonomic handle cutouts, and board thickness relief offsets (1.5 × T) in 1:1 vector .DXF, .SVG, and .PDF.

CUT LAYER #EF4444 (ACI 1)

CREASE / BEND #2563EB (ACI 5)

SCALE HEADER $INSUNITS=4 (1:1 mm)

SIMULATION 2D + 3D + Nesting

Pre-Calibrated Industry Sizes (2)

Standard Product Presets Built on This ECMA Gable Top Handle Box Engine

160 × 110 × 120 mm (T=0.5mm)

Bakery Gable Handle Box (160×110)

Holds 2–4 Standard Cupcakes, Brioche Pastries, or Retail Gift Sets (160 x 110 x 120 mm ID)

Load Preset Spec →

110 × 110 × 105 mm (T=0.5mm)

Wedding Favor / Cupcake Gable Box

Standard Jumbo Frosted Cupcake, Confectionery Gift Pouch, or Wedding Favor Jar

Load Preset Spec →

Structural Geometry & Allowances

Mathematical Blank & Tolerance Formulas

Total Flat Blank Width (W_blank)

W_blank = 2 * L + 2 * W + Glue_Flap

Spans Front Panel (L), Left Gusset (W), Back Panel (L), Right Gusset (W), and the tapered side seam glue flap.

Gable Roof Pitch Height (H_roof)

H_roof = max(28 mm, round(0.52 * W))

Sets an ergonomic roof slope so the front and back gable panels meet cleanly at the top center ridge without creasing the side walls.

Total Flat Blank Height (H_blank)

H_blank = H_handle_collar + H_roof + H + H_bottom_flap

Total vertical sheet span from the top of the handle collar to the bottom of the base closure flaps.

Pre-Press & Production SOP

Step-by-Step Export & Assembly Guide

1 Enter Internal Box Length (L), Gusset Width (W), Vertical Body Height below the gable roof (H), and Board Thickness (T).
2 Inspect the 2D dieline showing the closed red outer perimeter, two internal die-cut carry handle slots, and diagonal gusset creases.
3 Switch to the 3D Fold Preview tab to verify the gable roof pitch and handle alignment.
4 Export as 1:1 .DXF, .SVG, or .PDF, fold and glue the side seam tab, lock the bottom flaps, and pinch the side gussets inward to bring the two carry handles together.

Board Caliper, Laser & Die-Cutting Reference

Material Thickness, Creasing Matrix & Laser Kerf Settings

Material / Sheet Stock	Caliper Thickness (T)	Recommended Tooling / Laser Setup	Allowance / Kerf Spec	Primary Use Case
350–450 gsm Solid Bleached Sulfate (SBS) / Kraft Paperboard	0.45 – 0.60 mm	Flatbed Steel-Rule Die or Digital Drag-Knife Plotter	Flap Relief: 0.80 mm	Bakery pastry carriers, artisan chocolate gift boxes, party favor boxes
F-Flute / E-Flute Micro-Corrugated Board	0.80 – 1.50 mm	Steel-Rule Die + 2pt Creasing Matrix	Flap Relief: 2.25 mm	Heavy takeaway meal boxes, craft beverage 2-packs, retail gift hampers

Packaging & CNC Engineering FAQ

Frequently Asked Questions — ECMA Gable Top Handle Box

How do the diagonal gusset creases work on a gable top box?

Each side panel (W) features a vertical center crease and two diagonal creases running from the top corners of the body to the apex of the gusset triangle. When you push the side gussets inward, the front and back roof panels automatically tilt toward each other to form the pitched gable roof.

Are the carry handle cutouts exported as closed inner loops?

Yes! Both the front and back handle cutouts are generated as 100% closed rectangular LWPOLYLINE loops on the CUT layer inside the upper handle collars.

What board weight is best for a bakery gable box?

For cupcakes, cookies, and pastries up to 600g, 350gsm to 400gsm food-grade Kraft board or SBS paperboard (T = 0.45mm to 0.55mm) folds crisply. For heavier meal boxes over 1kg, use 1.5mm E-flute corrugated board.