FEFCO 0422 / Wal-Mart & Costco PDQ Shelf-Ready Packaging (SRP) Standard 1:1 DXF · SVG · PDF Default Spec: 220 × 160 × 180 mm (T=2mm)

FEFCO 0422 Countertop PDQ Display Tray & Retail POS Merchandiser Dieline Generator

1:1 CAD ENGINE READY

FEFCO 0422 Countertop PDQ Display Tray & Retail POS Merchandiser Dieline Generator

1CAD Style & Material SetupPackaging

Select CAD Style / Model (36)Search & Filter

Material Stock Preset (Auto-Sets Caliper T & Kerf K)

Display Units

Reference Mode

2Dimensions (ID Mode)Millimeters (mm)

Internal Length (L)220 mm

Internal Width (W)160 mm

Rear Display Wall Height (H)180 mm

Inside ID: 220×160×180mmOutside OD: 224×164×184mm

Thickness (T mm)

Laser Kerf (K mm)

3Brand Logo & 1:1 ExportZero Login

2D & 3D Brand Logo Mockup:

📤 Upload Logo

Print Artwork Bleed Guide:

Embed Spec Sheet & 50mm / 1" Scale Bars (Added on separate DIMENSIONS layer)

Pre-Flight Geometry Audit8/8 PASSED

PASS
Closed Outer Contours: 1 closed LWPOLYLINE cut loop(s) verified
PASS
Zero Duplicate Cut Paths: 14 unique segments (0 laser double-burns)
PASS
Flute & Kerf Tolerance Guard: T=2.00mm, K=0.100mm within structural limits
PASS
ISO Layer Color Separation: CUT (Red), CREASE (Blue), SCORE (Emerald), DIMENSIONS isolated
PASS
1:1 Physical Unit Header: Explicit mm/in SVG viewBox + DXF $INSUNITS=4 + 50mm PDF bar
PASS
Exact 2D Cut Bounding Parity: Cut Bounds 580×515mm === Blank Size
PASS
2D ↔ 3D Kinematic Model Sync: Archetype 'pdq_display_tray' synced (1 3D component(s))
PASS
True Vector Sheet Nesting Sync: 1:1 vector paths mapped to multi-up sheet grid

100%

CUT (2.04m) CREASE/SCORE (1.34m)● 1 Loops · Est. Cut: ~96s

1:1 Synced · Blank: 580 × 515 mm

2D 1:1 Unfolded Vector BlueprintBlank: 580 × 515 mm (22.83" × 20.28")

3D Interactive Fold & Orbit (Kraft Board)

80%

0%100%

Camera:

Yaw: -28°Pitch: 24°

⟳ Drag Anywhere to Rotate 3DL=220 × W=160 × H=180mm

PDQ TRAY BASE(220×160mm)

SIDE (180mm)

HIGH BACKBOARD + HEADER

Flat Blank Size

580.0 × 515.0 mm

Counter Footprint

220 × 160 mm

Rear Height + Header

180 + 99 mm

Front Shopper Lip

76 mm

Structural & Manufacturing Specification Summary

Quick Default Download: ↓ .DXF ↓ .SVG ↓ .PDF

Retail Point-of-Sale (POS) countertop displays and Costco/Walmart PDQ (Pretty Darn Quick) shelf-ready trays require a low front lip so shoppers can see the product label, angled side walls for peripheral visibility, and a tall rear billboard header for brand graphics. Our parametric FEFCO 0422 PDQ display generator unfolds a single-piece corrugated blank featuring a base floor (`L × W`), a tall rear backboard (`H`) with an integral top billboard header flap, a low front shopper lip (`28% of H`) with a rollover reinforcement lock, and two tapered triangular side walls with rear glue/lock flaps.

CUT LAYER #EF4444 (ACI 1)

CREASE / BEND #2563EB (ACI 5)

SCALE HEADER $INSUNITS=4 (1:1 mm)

SIMULATION 2D + 3D + Nesting

Pre-Calibrated Industry Sizes (2)

Standard Product Presets Built on This PDQ Retail Counter Display Tray Engine

210 × 165 × 170 mm (T=1.8mm)

Protein Bar POS PDQ Display Tray

Holds 12 to 18 Standard 60g Protein Bars or Cosmetics Packs in 2 Facing Rows

Load Preset Spec →

180 × 135 × 160 mm (T=1.5mm)

Cosmetics Counter POS Display

Holds 12 × 30ml Dropper Bottles (4 Wide × 3 Deep) in Retail Counter Footprint

Load Preset Spec →

Structural Geometry & Allowances

Mathematical Blank & Tolerance Formulas

Front Shopper Visibility Lip Height (H_front)

H_front = max(28 mm, round(H_back * 0.28))

Keeps the front retaining wall at 28% of the rear backboard height so retail products remain stable while 72% of the front label is unobstructed.

Unfolded PDQ Blank Dimensions (W_blank × H_blank)

W_blank = L + 2 * W, H_blank = H_header + H_back + W + 2 * H_front

Computes the exact flat corrugated board area required before die-cutting or digital knife cutting.

Tapered Side Wing Slope Vector

Slope = (H_back - H_front) / W_depth

Connects the full-height rear backboard corner to the low front lip corner along the two folded side walls.

Pre-Press & Production SOP

Step-by-Step Export & Assembly Guide

1 Enter Internal Tray Width (L), Tray Front-to-Back Depth (W), Rear Backboard Height (H), and Corrugated Flute Thickness (T).
2 Inspect the 2D dieline showing the RED cut lines for the tapered side wings and header, and BLUE crease lines for the base, front rollover lip, and rear lock flaps.
3 Use the 3D Fold Preview tab to verify the sloped side profile and backboard proportions.
4 Export as 1:1 .DXF, .SVG, or .PDF for digital knife cutting (Zünd/Kongsberg) or steel-rule die making.

Board Caliper, Laser & Die-Cutting Reference

Material Thickness, Creasing Matrix & Laser Kerf Settings

Material / Sheet Stock	Caliper Thickness (T)	Recommended Tooling / Laser Setup	Allowance / Kerf Spec	Primary Use Case
E-Flute Corrugated Board (1.5mm–2.0mm White Top)	1.80 mm	Zünd / Kongsberg Digital Knife or Flatbed Die	Crease Offset: 2.0 mm / Litho-laminated outer liner	Checkout counter impulse displays, cosmetics testers, candy & protein bar PDQ trays
B-Flute Corrugated Board (3.0mm Kraft/White)	3.00 mm	Rotary / Flatbed Steel-Rule Die	Heavy shelf-ready pallet club store compliance	Supermarket shelf-ready trays (SRP), beverage multipack displays, hardware POS bins
0.60mm (24pt) SBS Folding Carton Board	0.60 mm	Flatbed Die-Cutter or CO2 Laser Prototype	Crease Rule: 2pt	Pharmacy counter blister pack displays, gift card stands, boutique lip-balm trays

Packaging & CNC Engineering FAQ

Frequently Asked Questions — PDQ Retail Counter Display Tray

What does PDQ stand for in retail packaging?

PDQ stands for 'Pretty Darn Quick' (originally popularized by Walmart and club stores)—referring to shelf-ready countertop or pallet display trays that allow store staff to place merchandise on the shelf in seconds without unpacking individual units.

Why is the front wall much lower than the back wall?

A PDQ display tray must hold products upright while allowing customers to read the front packaging label and grab items easily. Setting the front lip to 28% of the back height provides optimal retention and visibility.

Does the dieline include a front rollover reinforcement flap?

Yes! The front lip includes a double-wall rollover flap and side dust ears that lock the tapered side walls into place without requiring glue on the front corners.

Can I print brand artwork on the top header flap?

Yes, the top billboard header flap (`L × 0.35H`) folds or stands above the rear backboard specifically for brand logos, pricing, and promotional graphics.

Topical Silo Navigation (Packaging Dielines)